1. Safety Precautions

1.1 Personal Protective Equipment (PPE)

• Required: Safety glasses (ANSI Z87.1 rated), cut-resistant gloves (EN 388 Level 3)

• Recommended: Hearing protection (85dB+ environments)

1.2 Machine Safety

• Emergency stop button verification (weekly test)

• Interlock system inspection before each shift

• Grounding resistance <1Ω (measure with Fluke 1587 FC)

2. Machine Setup Procedure

2.1 Tooling Installation

1. Blade Assembly

• Use torque wrench (specified value: 2.5±0.2Nm)

• Alignment check with 0.01mm feeler gauge

2. Collet Selection Guide

   Cable Type	Collet Type	Clamping Force
   RG174	2.5mm V-groove	15-20N
   LMR400	4.0mm serrated	30-35N
   Semi-rigid	Custom mandrel	10-12N

2.2 System Calibration

• Laser Alignment Steps:

1. Mount alignment jig (PN: AL-2000)

2. Adjust XYZ stages until laser dot centers on target

3. Verify <0.02mm runout

• Force Sensor Zeroing:

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  # Machine control panel sequenceMENU → Calibration → F5 → ENTER

3. Operating Instructions

3.1 Basic Stripping Process

Step-by-Step Workflow:

1. Load cable (max bend radius: 10×OD)

2. Select program (see Section 4.1)

3. Initiate automatic cycle:

• Stage 1: Outer jacket removal (speed: 80mm/s)

• Stage 2: Shield processing (dwell time: 0.3s)

• Stage 3: Dielectric trimming (±0.01mm tolerance)

Critical Parameters:

• Blade penetration depth = (Cable OD) × 0.7

• Rotation speed: 200-500 RPM (material dependent)

3.2 Advanced Functions

Dual-Stage Stripping (for foil+braid cables):

1. Primary cut: 60% depth @ 45° angle

2. Secondary cut: 100% depth @ 90° angle

3. Shield expansion: 0.5mm mandrel insertion

Micro-Coaxial Processing:

• Enable "Precision Mode" (reduces speed to 20mm/s)

• Use 10× magnification borescope inspection

4. Program Management

4.1 Preset Programs

4.2 Custom Program Creation

Navigation Path:

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PROGRAM → NEW → ENTER

Key Parameters:

• Cut depth (0.01mm resolution)

• Blade approach angle (5° increments)

• Servo acceleration (10-100mm/s²)

5. Quality Control Procedures

5.1 In-Process Checks

• Visual Inspection Criteria:

• Acceptable: Clean cut, no shield fraying

• Reject: Dielectric nicks >0.05mm deep

• Dimensional Verification:

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  Measurement Method:1. Use digital microscope (50×)2. Measure at 3 clock positions3. Record in QC log (Form QS-205)

5.2 Performance Testing

Return Loss Verification:

1. Connect to VNA (Anritsu MS46122B)

2. Scan 1-6GHz range

3. Pass criteria: >20dB @ all frequencies

6. Troubleshooting Guide

6.1 Common Issues

6.2 Error Codes

• E101: Servo overload → Check for cable jams

• E205: Sensor timeout → Clean optical sensors

• E307: Temperature fault → Cool to <40°C

7. Maintenance Schedule

7.1 Daily Tasks

• Blow out chips with dry nitrogen (30psi max)

• Lubricate guide rails (Molykote EM-30L)

7.2 Monthly Maintenance

• Replace air filters (PN: AF-300)

• Check belt tension (deflection <2mm @ 5N force)

7.3 Annual Service

• Bearing replacement (SKF 6205-2RS1)

• Full axis recalibration (certificate required)

8. Technical Specifications

• Accuracy: ±0.01mm (ISO 9001 Class 1)

• Speed: 10-500mm/s programmable

• Compatibility: 0.8-12mm diameter cables

• Power: 200-240VAC, 50/60Hz, 1.5kVA

9. Compliance Standards

• Safety: UL 61010-1, CE

• EMC: EN 61326-1

• Quality: IPC/WHMA-A-620 Class 3